Table of Contents
1. Understanding Watts – Running vs Starting
When sizing a generator, you need to understand two types of power requirements:
- Running (Rated) Watts: The continuous power required to keep a device running.
- Starting (Surge) Watts: The extra power needed to start devices with motors (refrigerators, air conditioners, pumps, compressors). Starting watts are typically 2-3 times the running watts.
Key Rule: Your generator must be able to handle the total running watts plus the largest single starting surge.
2. How to Calculate Your Power Needs
Step 1: List All Devices You Want to Power
Write down every device you plan to run simultaneously.
Step 2: Find Running Watts
Check the nameplate on each device. Look for "Watts" or "W". If only amps (A) and volts (V) are listed, calculate: Watts = Volts × Amps.
Step 3: Find Starting Watts
For devices with motors, starting watts are typically 2-3× running watts. Check the nameplate for "Starting Watts" or "LRA" (Locked Rotor Amps).
Step 4: Add Running Watts
Sum the running watts of all devices.
Step 5: Add the Largest Starting Surge
Add the starting watts of the device with the largest surge to your total running watts.
Step 6: Add a Safety Margin
Add 20-25% to your total to avoid running the generator at 100% capacity.
3. Common Appliance Power Requirements
| Appliance | Running Watts | Starting Watts |
|---|---|---|
| Refrigerator | 150-200W | 600-800W |
| Air Conditioner (1 ton) | 1,200W | 3,600W |
| Water Pump (1/2 HP) | 373W | 1,500W |
| LED Lights (10 bulbs) | 100W | 100W |
| TV | 100-200W | 100-200W |
| Microwave | 1,000W | 1,000W |
| Concrete Mixer (small) | 3,000W | 9,000W |
4. Home vs Business Generator Sizing
Home Backup
- Essential loads: 2-5kW – lights, refrigerator, small appliances
- Full home backup: 5-15kW – all essential circuits, AC, water pump
- GTFI options: SE2500CX (2kW) to S11500DS (10kW)
Business / Commercial
- Small business: 10-50kW – office equipment, lighting, small machinery
- Industrial: 50-500kW – factory equipment, production lines, data centers
- GTFI options: Industrial gensets 15-2200kW
5. Generator Sizing Examples
Example 1: Home Backup
Lights (200W) + Refrigerator (200W, 800W start) + TV (150W) + Microwave (1000W) = Running: 1,550W. Largest surge: 800W. Total: 2,350W + 25% margin = ~3kW generator.
Example 2: Small Construction Site
Concrete mixer (3kW, 9kW start) + Lighting (1kW) + Compressor (1.5kW, 4.5kW start) = Running: 5.5kW. Largest surge: 9kW. Total: 14.5kW + 25% margin = ~18kW generator.
6. GTFI Generator Range Overview
GTFI offers generators from 0.7kW to 2200kW to suit any application:
- Portable Gasoline (2-9kW): SE2500CX to SE9500CX – home backup, camping, light construction
- Portable Diesel (1.8-10kW): S2000D to S11500DS – construction, agriculture, remote sites
- Industrial Gensets (15-2200kW): Factories, mines, data centers, hospitals
- Inverter Generators (2-15kW): IGBT technology, pure sine wave, THD<3%, 40% fuel saving
- Solar + Storage: 10.6kWh to 21.2kWh LFP batteries + 550W solar panels
Frequently Asked Questions
A: Undersizing can cause the generator to overload, trip breakers, or even damage connected equipment. Always add a 20-25% safety margin.
A: It depends on your home's load. A 5kW generator can power essential loads but may not run central AC or electric water heaters simultaneously.
A: Yes! Our engineers can help you size the right generator for your specific needs. Contact us for a free consultation.
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